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Intelligent Manufacturing
Shaft Production Line
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| Production Line 1 | Material Cutting | Turning | Keyway Milling | Drilling | Grinding |
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Max. Length:3100mm Max. Diameter:600mm Annual Output:1000Pcs |
Sawing Machine G4028 |
CNC Lathe DOOSAN PUMA 400XLB |
CNC Gantry Machining Center KMC-3000SV |
Horizontal Boring and Milling Machine TPX6111B/2 |
High-precision Cylindrical Grinder MQ1350B |
| Production Line 2 | Material Cutting | Turning | Keyway Milling | Drilling | Grinding |
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Max. Length:3100mm Max. Diameter:600mm Annual Output:1000Pcs |
Sawing Machine G4028 |
CNC Lathe DOOSAN PUMA 400XLB |
CNC Gantry Machining Center KMC-3000SV |
Horizontal Boring and Milling Machine TPX6111B/2 |
High-precision Cylindrical Grinder MQ1350B |
| Production Line 3 | Material Cutting | Turning | Keyway Milling | Drilling | Grinding |
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Max. Length:3100mm Max. Diameter:600mm Annual Output:1000Pcs |
Sawing Machine G4028 |
CNC Lathe DOOSAN PUMA 400XLB |
CNC Gantry Machining Center KMC-3000SV |
Horizontal Boring and Milling Machine TPX6111B/2 |
High-precision Cylindrical Grinder MQ1350B |
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| Production Line 4 | Material Cutting | Turning | Keyway Milling | Drilling | Grinding |
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Max. Length:5000mm Max. Diameter:700mm Annual Output:1000Pcs |
Sawing Machine G4028 |
CNC Lathe DOOSAN PUMA 600XL |
CNC Gantry Machining Center MVP-5040 |
Horizontal Boring and Milling Machine TPX6111B/2 |
High-precision Cylindrical Grinder MQ1350B |
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| Production Line 5 | Material Cutting | Turning | Keyway Milling | Drilling | Grinding |
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Max. Length:1500mm Max. Diameter:200mm Annual Output:1000Pcs |
Sawing Machine G4028 |
CNC Lathe DOOSAN PUMA 280L |
Vertical CNC Mynx6550 |
Horizontal Boring and Milling Machine TPX6111B/2 |
High-precision Cylindrical Grinder MQ1350B |
Housing Production Line
| Process | ①Material Cutting | ②Parts Machining | ③Parts Assembly | ||
| Equipment |  |
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| Equipment Description | CNC Cutting Machine | Optical Fiber Laser Cutting Machine | CNC Vertical Maching Center | CNC Bending Machine | 3D Flexible Welding Platform |
| Equipment Capacity | 2700 X 12500 mm | 2000 X 6000 mm | 1270 X 670 mm | 3000KN | 3000 X 3000 mm |
| Quantity | 2 Sets | 1 Set | 2 Sets | 2 Sets | 8 Sets |
| Process | ④Welding | ⑤Heat Treatment | ⑥Ball Blasting | ⑦Sand Blasting | |
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| Equipment Description | Welding Robot Station | CO₂Welding Machine | Annealing Furnace | Shot-blasting Machine | Sand-blasting Machine |
| Equipment Capacity | 2700 X 12500 mm | 2000 X 6000 mm | 1270 X 670 mm | 3000KN | 3000 X 3000 mm |
| Quantity | 3 Sets | 29 Sets | 7 Sets | 2 Sets | 1 Set |
| Process | ⑧Prime Coating | ⑨Milling | ⑩Rough Turning |
⑪Milling |
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| Equipment Description | Painting Line | CNC Gantry Machining Center | Plane Type Boring Machine | CNC Vertical Lathe | 5-axis Linkage Gantry Machining Center | Plane Type Boring Machine | |
| Equipment Capacity | 4000 X 3500 mm | 5000 X 4000 mm | 3000 X 2000 mm | 5100 X 3150 mm | 5000 X 4250 X 1750mm | 3000 X 2000 mm | |
| Quantity | 3 Sets | 9 Sets | 2 Sets | 7 Sets | 2 Sets | 2 Sets | |
| Process | ⑫Finish Turning | ⑬Heat Treatment | ⑭Cleaning | ⑮Prime Coating | ⑯Finish Coating | ||
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| Equipment Description | CNC vertical lathe | Boring Machine | Drilling Machine | Cleaning Line | Painting Line | Painting Line | |
| Equipment Capacity | 5100 X 3150 mm | 1250 X 2100 mm | 4000 X 2500 mm | 2100 mm | 4000 X 3500mm | 4000 X 3500mm | |
| Quantity | 7 Sets | 2 Sets | 4 Sets | 2 Sets | 3 Sets | 3 Sets | |
Cooler Production Line
| Process | ①Material Cutting | ②Bending | ③Parts Assembly | ④Welding | ⑤Painting |
| Equipment |  |
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| Equipment Description | Optical Fiber Laser Cutting Machine | CNC Bending Machine | 3D Flexible Welding Platform | CO₂Welding Machine | Painting Line |
| Equipment Capacity | 2000 X 6000 mm | 3000KN | 3000 X 3000 mm | 2000 X 6000 mm | 4000 X 3500 mm |
| Quantity | 1 Set | 2 Sets | 8 Sets | 29 Sets | 3 Sets |
Wind Turbine Production Line
| Stator and Rotor Core Production Line | ①Core pressing | ②Welding | ③Core Loss Test | ④Lathe |
| Equipment |  |
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| Equipment Description | 200T Press Machine | Welding Robot | Core Loss Test Equipment | Vertical Lathe |
| Equipment Capacity |
Worktable:2000x2000mm Max tonnage: 2001 |
Max workpiece outer diameter: ∅2100mm Worktable load capacity: 10T |
Rated capacity: 310KVA Rated output current: 714A Rated output voltage: 0-420v |
Max workpiece dimension:01800x1600mm Worktable load capacity: 8T |
| Equipment Quantity | 1 Set | 1 Set | 1 Set | 1 Set |
| Stator Production Line | ①Wiring | ②hesddustiremova | ③Pressing | ④Strap |
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| Equipment Description | Automatic winding equipment for stator coils | Flat copper wire brush hesd dust removal complete set machine | Heating Pressing Machine | Runway-type coil CNC strap machine |
| Equipment Capacity |
pindle speed:5~25r/min Maxtotalcoilleneth:2150mm Coil cross-section width:5-30mm |
Scraper head leneth:50~355mm Scraper head width:360mm Scraper head height:1~14mm |
Max heating temperature: 250℃ Max shuttle coil length: 2700mm Coilcross-section dimension:15-60mm |
Maxtotal coil length: 2150mm Max outer diameter of insulation tape ree l80~95mm |
| Equipment Quantity | 1 Set | 1 Set | 1 Set | 2 Sets |
| Stator Production Line | ⑤Pressing | ⑥Expansion | ⑦coil Winding | ⑧Welding | ⑨Pre-heating |
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| Equipment Description | Runway-type coil forming machine | Automated coil stretching machine | roller support | Motorlnduction Heating Brazing equipment | Curing Oven |
| Equipment Capacity |
Racetrack coil length range:400~1800mm Shuttle length range:700-2300mm Inner coil width after formine: 20/30/40mm |
Racetrack coil length range: 400-1800mm Shuttle length range: 700-2300mm Inner coil width after forming: 20/30/40mm |
Maxload:10T |
Rated output power:25kw Max output power:40kw Power adjustment range: 8~40kHz |
Chamber dimension：5000(W)x5200(H)x2700mm Max temperature: 250°C |
| Equipment Quantity | 1 Set | 1 Set | 9 Sets | 1 Set | 1 Set |
| stator Production Line | ⑩VPI | ⑪Curing | ⑫Test | ⑬PD test | ⑭Stator Shrink Fitting |
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| Equipment Description | VPl impregnatior | Curing Oven | Intelligent Motor Comprehensi | Arcing Shielding Chambe | Shrink Oven |
| Equipment Capacity | Impregnation tank diameter: 04500mm |
Chamber dimension:5000(W)X5200(H)X2700mm Max temperature: 250°C |
3-phase to ground insulation resistance:0.5~10000M2(accuracy +5%) Turn to-turn test: rated impulse peak voltage 15k |
Test sensitivity:0.01pc todarle capaditaneange:6oF-250uF |
Chamber dimension:5000(W)x5200(H)X2700mm Max temperature: 250°C |
| Equipment Quantity | 1 Set | 1 Set | 2 Sets | 1 Set | 1 Set |
| Rotor Production Line | ①Wiring | ②foring | ③coil Winding | ④Welding |
| Equipment |
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| Equipment Description | Rotor wire rod straight banding machin | Automated rotor wire rod forming machine | Rotor roller frame | welding machine |
| Equipment Capacity |
Taping tension:10-70N,independent adjustment per reel Max insulation tape outer diameter: Φ200mm Insulation reel inner diameter:Φ55 orΦ40mn |
Stator bar straight length:700~1500mm End bend angle: 0°±65° |
Maxload:10T |
Rated output power: 25kw Max output power:40kW Power adjustment range: 8~40kHz |
| Equipment Quantity | 2 Set | 2 Set | 10 Set | 3 Set |
| Rotor Production Line | ⑤Banding | ⑥Pre-heating | ⑦VPI | ⑧Curing |
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| Equipment Description | Banding | Curing Oven | VPl Impregnation | Curing Oven |
| Equipment Capacity | Rotation speed: 0-25r/min |
Chamber dimension:4200(W)4500(H)2200mm Max temperature: 250°C |
Impregnation tankdiameter: ∅4500mm |
Chamber dimension:4200(W)X4500(H)x2200mm Max temperature: 250℃ |
| Equipment Quantity | 2 Sets | 2 Sets | 1 Set | 2 Sets |
| Rotor Production Line | ⑨Test | ⑩Blancing |
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| Equipment Description | Intelligent Motor Comprehensive Testing Device | Blance Machine |
| Equipment Capacity |
3-phase to ground insulation resistance: 0.5-10000MQ(accuracy±5%) Tum-to-tum test: rated impulse peak voltage 15kv |
Max workpiece diameter: Φ2500mm Rated output speed range: 2400r/min Balance accuracy grade: ≤G1 |
| Equipment Quantity | 2 Sets | 1 Set |
| Final Assembly Production Line | Type Test/Factory Test |
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| Equipment Description | Motor Test Bench |
| Equipment Capacity | Load Test for Full-Power Variable Frequency Motors: ≤3MW
Load Test for Doubly-Fed Motors: ≤18MW No-Load Test: ≤20MW |
| Equipment Quantity | 1 Set |
Phone
No.8 Liuyanghe Road, Xinbei District, Changzhou City, Jiangsu, China
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